HDPE Lined Pipe – high-density polyethylene pipe lining

Being one of Malaysia’s top HDPE-lined pipe manufacturers we excel in providing corrosion-resistant piping solutions for oil & gas, mining, water treatment and chemical processing industries. Our HDPE lining technology adds strength to steel pipes with superb chemical resistance. Through our own proprietary techniques high-pressure insertion or thermal shaping, we form leak-free seals that guarantee performance. Coming in an assortment of diameters and thicknesses our pipes are fashioned to international standards with up to 100 bar pressure ratings. Our HDPE-lined pipes are engineered for hostile environments, providing enduring performance, minimized upkeep and predictable fluid transport in a variety of applications.

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Table of Contents

When to use HDPE vs PTFE

Select HDPE (High-Density Polyethylene) for robust, affordable and chemically resistant solutions in general-purpose applications such as containers, pipes and wear strips. It is suitable for low to moderate temperatures (up to approximately 120°C) and is simple to shape.

Use PTFE (Polytetrafluoroethylene) when you need excellent chemical resistance, heat stability (up to about 260°C), and a very low friction coefficient—perfect for seals, gaskets and non-stick or sliding applications.
Although more costly and less mechanically strong than HDPE, it performs well in harsh environments.

When is HDPE Lined Pipe?

HDPE-lined pipes are steel pipes internally coated with High-Density Polyethylene (HDPE) which provides the strength of steel along with the corrosion resistance and smoothness of HDPE. The pipes are suitable for use in mining, slurry transport, water and chemicals where abrasion or internal corrosion is an issue. The HDPE liner is inserted in the steel pipe and then expanded so that it fits snugly. This design increases the pipe’s lifespan, reduces maintenance requirements, and enhances flow efficiency, making it the ideal solution for demanding, high-performance piping systems in extreme conditions.

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HDPE Lined Pipe Specification

  • Material – Typically constructed from carbon steel or stainless steel, with an inner liner made of high-density polyethylene (HDPE) for enhanced protection.
  • Diameter – Available in a wide range of sizes, from 1 inch to 48 inches, to suit different applications.
  • Wall Thickness – Varies depending on the pipe diameter and intended use, ensuring structural integrity and performance.
  • Pressure Rating – Designed to handle a variety of pressures, ranging from 10 psi to 200 psi, depending on system requirements.
  • Temperature Rating – Can operate in temperatures from -40°F to 180°F, making it suitable for diverse environments.
  • Weight – Relatively lightweight compared to other materials, allowing for easy transport and installation.
  • Flexibility – Offers enhanced flexibility, making it easier to bend and maneuver during installation.
  • Long Life Expectancy – A cost-effective solution due to its long service life, reducing maintenance and replacement costs.
  • Joint Types – Can be connected using various methods, including fusion welding, mechanical coupling, and adhesive bonding.
  • Coating Options – May include polyethylene, epoxy, or polyurethane coatings for additional protection against corrosion, abrasion, and UV exposure.
  • UV Resistance – Naturally resistant to UV radiation, with optional UV-resistant coatings for extra durability in outdoor applications.
  • Fire Resistance – The inner lining is non-flammable, while the steel outer layer may have combustible properties, depending on its composition.

Largest HDPE Lined Pipe Supplier in Malaysia , Kuala Lumpur

 Kali PTFE Lining is a leading supplier of HDPE Lined Pipes in Malaysia, Kuala Lumpur, offering high-quality, corrosion-resistant solutions ideal for chemical, pharmaceutical, and industrial applications.

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Why Choose  Kali PTFE Lining for HDPE Lined Pipe?

Types of HDPE Lined Pipe We Offer

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HDPE Lined Pipe
HDPE liner Pipe in malasiya
HDPE liner Pipe
HDPE Steel Lined Pipe in malasiya
HDPE Steel Lined Pipe
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HDPE Lined Pipes
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HDPE Pipe
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HDPE Pipes

Dimension Chart of HDPE Lined Pipe

Nominal Pipe size
d
D
f
L
(Min)
L
(Max)
Standard Liner Thk.Heavy*
1 (25)21513.041006000
11/2 (40)34733.041006000
2 (50)46923.04.51506000
21/2 (65)591053.04.01506000
3 (80)741273.05.01506000
4 (100)961573.06.01506000
6 (150)1442125.07.01506000
8 (200)1942705.07.02006000
10 (x250)2423246.08.02006000
12 (x300)2923816.09.02006000

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Quality Control Facilities at  Kali PTFE Lining

Benefits of HDPE Lined Pipe

  • High Strength

    Designed to withstand high pressures, ensuring long-term performance in demanding environments

  • Corrosion Resistance

    Highly resistant to chemical corrosion, providing longevity in aggressive environments

  • Easy Installation

    Compatible with fusion welding, mechanical coupling, and adhesive bonding for seamless integration

  • Low Maintenance

    Requires minimal upkeep, leading to lower maintenance costs over time

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Applications of HDPE Lined Pipe

Chemical Processing Industry
Food Industry
Pulp and Paper Industry
Oil and Gas Industry
Water Treatment Plant
Pharma industry

Frequently Asked Questions (FAQ)

HDPE lining provides excellent resistance to corrosion, abrasion, and chemicals, while also improving flow efficiency and extending pipe service life.

It’s commonly used in mining, slurry transport, wastewater, oil & gas, and chemical industries.

An HDPE lined pipe consists of a host pipe (usually steel) lined internally with High-Density Polyethylene (HDPE) to combine the strength of steel with the corrosion resistance of plastic.

The lining is inserted using methods like tight-fit lining (thermoplastic reversion), where HDPE is temporarily reduced in size, inserted, and then expanded to fit tightly inside the host pipe.

HDPE lined pipe typically operates in a range of -40°C to 60°C, though short-term exposure to higher temperatures may be possible depending on pressure and application.

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